Smart Warehousing: The Key to Faster, More Efficient Distribution

Success in modern, efficient distribution depends on seamless product flow, effective inventory control, and prompt response to changing demand. While automation is transforming the warehouse floor, many manufacturers and distributors continue to rely on outdated systems and equipment that weren’t designed for modern speed and flexibility.

The Automation Gap in Manufacturing and Distribution

Smart warehousing is no longer just a buzzword – it’s a necessity. With technologies such as robotics, barcode scanners, real-time data tracking, and warehouse management systems (WMS) evolving rapidly, automation has become a central component in achieving efficient distribution. However, many companies are operating with legacy systems or disconnected technologies that create bottlenecks.

The challenge? Legacy systems, like IBM i (AS/400), often don’t communicate easily with newer automation tools. For example, warehouse robotics may require real-time inventory data or need to send location updates to a WMS. Without proper integration, these systems operate in silos, forcing teams to rely on manual updates or workarounds that slow things down and introduce risk.

Why Integration Is the Foundation of Smart Warehousing

To fully realize the benefits of smart warehousing, systems need to speak the same language. Integrating your WMS with robotic systems, barcode scanners, and supplier portals enables seamless communication throughout your operation. This kind of interconnectivity is key to optimizing workflows, minimizing errors, and achieving faster, more efficient distribution.

That’s where Kato Integrations comes in.

Building the Bridge to Smarter Warehousing

It is a must for modern warehouse automation tools to integrate with IBM i environments. However, companies that still rely on RPG can modernize without abandoning the systems they trust with RPG API Express or Kato’s custom API programming.

Here’s how we help unlock the full potential of smart warehousing:

• WMS-to-Robotics Integration: Kato builds custom RPG APIs to allow WMS platforms to communicate directly with warehouse robotics. From automated guided vehicles (AGVs) to robotic picking systems, these integrations ensure real-time task assignment, status updates, and inventory synchronization.
• Supplier Data Integration: Smart warehousing extends beyond your four walls. APIs can connect your systems directly with suppliers for real-time updates on purchase orders, shipments, or lead times. This improves planning and prevents delays before they start.
• Advanced Reporting: Fast, efficient distribution requires good data. Our data integration tools allow for robust reporting by aggregating warehouse, inventory, and supplier data into user-friendly dashboards. That way, decision-makers get the insights they need to streamline operations.

IBM i and RPG: Still Relevant, More Powerful With Integration

If you’re running your operations on IBM i, you already know the platform is incredibly stable and secure. But without API integration, your RPG-based system may be holding you back from fully embracing smart warehousing strategies. We make it possible to extend the life and value of your IBM i investment by building modern connectivity on top of your existing infrastructure with RPG API Express and custom data calls.

Final Thoughts

Smart warehousing is essential for companies aiming to increase efficiency and reduce costs across distribution operations. But getting there often means bridging the gap between legacy systems and modern automation. With RPG-based API development, Kato Integrations empowers IBM i users to do exactly that – creating seamless communication between systems, tools, and teams.